Urethane Casting

Versatile and Affordable Low-Volume Production

Rapid turnaround with detail and quality

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Flexibility and detail without costly tooling requirements

High reliability, consistency and quality

Versatile material, color and texture options

Low-cost alternative to injection molding

Our Urethane Casting Capabilities

Tight Tolerances

Tolerances of 0.005 inches for the first inch, with 0.003 inches per linear inch thereafter. Minimum feature sizes of 0.02 inches with a wall thickness of 0.04 inches.
Orders of All Sizes

With no minimum order quantity (MOQ) for cast urethane parts, you can manufacture from one to 500 cast parts per order.
High Efficiency

Our urethane casting process and mold designs maximize the lifespan of urethane casting molds with 35+ shots per mold.

Extensive Material Options and Industry-Best Lead Times

Develop affordable proof-of-concept products and functional prototypes from a variety of materials, including:

High-Temperature and High-Impact Resins
Optically-Clear Resins
Standard and Water-Clear Elastomers
Standard and Medical-Grade Silicones

Technology	Materials	Lead Time
Shore D (65 D–85 D)	Standard: ABS-like (80D), PC-like (84D), PE-like (65D), PP-like (70D) High-Performance: 12 Sec Burn (78D), ABS-High Impact (78D), High Impact FR (UL-94V0) (85D), Hi Temp (84D), Nylon/Delrin-like (84D)FDA: ABS-like (80D), ABS-High Strength (85D), Hi Impact Class VI (85D)Clear: Optical Clear (80D, water-clear), PC-like (84D, haze/pale yellow)	First Article (FA): As few as three days, depending on part geometry Post-FA Approval: As little as two weeks
Shore A (15 A–94 A)	Standard Elastomers: 15A–94A High-Performance Elastomers: 15A–90A Water-Clear Elastomers: 45A, 65A, 70A, 90A Silicone: 15A, 25A, 35A, 38A (medical-grade), 40A, 42A, 50A, 53A, 60A, 75A	First Article (FA): As few as three days, depending on part geometry Post-FA Approval: As little as two weeks

Typical Cast Urethane Uses

Rapid Prototyping

With lead times as low as three days for first articles and two weeks for remaining parts, cast urethane allows for rapid prototype production with flexibility and versatility to make alterations.

Bridge Tooling

The flexibility of the urethane casting process makes it ideal for bridge tooling, enabling parts production at a lower volume while production tooling scales up.

Consumer Testing

Cast urethane prototypes are used widely for consumer testing purposes, enabling manufacturers to explore variations in size, strength, material and color quickly and cost-effectively.